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Chkalov Aviation Plant
(Новосибирский авиационный завод имени В. П. Чкалова)

Version A

Version B

Version C

Version D

Version A Version B Version C Version D
Version A Version B Version C Version D

Overview


The Chkalov Aviation Plant in Novosibirsk is one of the largest aerospace manufacturers in Russia. Cavers working there made ascenders before commercial options became readily available in Russia.

This table shows the main difference between the different versions in my collection. Most of these were made in the 1990s, The natural progression shows why I think this is the correct chronological order:

Version Handle Frame Safety Cam Rivet
Version A Textured Plastic Painted Stamped Round head semitubular
Version B Textured Plastic Painted Milled I Double-ended semitubular
Version C Textured Plastic Anodized Milled II Double-ended semitubular
Version D Smooth Plastic Anodized Milled II Double-ended semitubular

Version A
(#3445)

Front Rear
Front Rear

Technical Details

Artyom Babin (Артём Бабин) sent me this Chkalov Aviation Plant ascender in 2021.

This ascender is 221 mm. tall, 103 mm. wide, 30 mm. thick, and weighs 233 g.

Cam faceThe shell is a tall irregular shaped stamping made from 3.9 mm. aluminum alloy sheet metal. A 16 mm. diameter rope channel is formed in the upper portion of one side and a smaller cam channel lies opposite. A hole drilled through both sides of the cam channel accepts a 6 mm. semi-tubular rivet. The cam and cam spring are mounted on this rivet. The rivet is centered 54 mm. from the inside of the rope channel.

The handle below the cam has a hard plastic hand grip molded into place. The hand grip has four finger grooves. A 16.0 mm. sling attachment hole lies below the handle opening. Another 16.0 mm. hole provides an attachment point just above the cam. The attachment holes are well rounded.

The cam is a plated skeletonized steel casting. The cam radius increases from 46 to 62 mm. over an angle of 37°, giving a 25° cam angle. The cam has number of small conical teeth, but these are not pointed - the teeth look like the side view of a cone. The tooth pattern is (2.3)^2(2). The cam safety is an aluminum lever mounted on a 3 mm. roll pin in the same shell channel as the cam. A second spring mounted on this roll pin serves as a safety spring. Normally this spring holds the safety where it blocks the cam from opening. When the end of the safety lever is depressed, the opposite end pivots upwards so that the cam is no longer obstructed.

The front strap is stamped with "02" and "08" (possibly a date) and "11."

Comments

This ascender features a thumb safety similar to that found on the Clog Expedition and the CMI Expedition ascenders, but the frame is more like the Kong-Bonaiti or Petzl Ascension .

The cam teeth hold better than I expected.

This version has small differences in the frame compared to the otherrs. It is the only one that uses a round-head semitubular rivet for the cam axle. It is also the only one that uses a safety made from a twisted 10 mm. x 3.9 mm. metal strip rather than being milled.


Version B
(#122)

Front Rear
Front Rear

Technical Details

I acquired this Chkalov Aviation Plant ascender from John E. Weinel, Inc. in 1996.

This version is 223 mm. tall, 102 mm. wide, 30 mm. thick, and weighs 234 g.

Cam faceThe shell is a tall irregular shaped stamping made from 3.9 mm. aluminum alloy sheet metal. A 16 mm. diameter rope channel is formed in the upper portion of one side and a smaller cam channel lies opposite. A hole drilled through both sides of the cam channel accepts a 6 mm. semi-tubular rivet. Both ends of the rivet are rolled; there is no head per se. The cam and cam spring are mounted on this rivet.

The handle below the cam has a hard plastic hand grip molded into place. The hand grip has four finger grooves. A 15.8 mm. sling attachment hole lies below the handle opening. Another 15.8 mm. hole provides an attachment point just above the cam. The attachment holes are well rounded.

The cam is a plated skeletonized steel casting. The cam radius increases from 46 to 62 mm. over an angle of 37°, giving a 25° cam angle. The cam has number of small conical teeth, but these are not pointed - the teeth look like the side view of a cone. The tooth pattern is (2.3)^2(2). The cam safety is a machined aluminum lever mounted on a 3 mm. roll pin in the same shell channel as the cam. A second spring mounted on this roll pin serves as a safety spring. Normally this spring holds the safety where it blocks the cam from opening. When the end of the safety lever is depressed, the opposite end pivots upwards so that the cam is no longer obstructed.

There are no markings on this ascender.

Comments

The Chkalov Aviation Plant in Novosibirsk produced the Russian SU-34 fighter bomber. The paint on this ascender matches the paint used to paint that plane’s airframe members.

The visible crack shows that the plastic handle on this ascender is deteriorating with age.


Version C
(#3520)

Front Rear
Front Rear

Technical Details

Artyom Babin (Артём Бабин) sent me this Chkalov Aviation Plant ascender in 2022.

This version is 220 mm. tall, 101 mm. wide, 29 mm. thick, and weighs 233 g.

Cam faceThe shell is a tall irregular shaped stamping made from 3.7 mm. aluminum alloy sheet metal. A 16 mm. diameter rope channel is formed in the upper portion of one side and a smaller cam channel lies opposite. A hole drilled through both sides of the cam channel accepts a 6 mm. semi-tubular rivet. Both ends of the rivet are rolled; there is no head per se. The cam and cam spring are mounted on this rivet. The cam axle is centered 55 mm. from the inside of the rope channel.

The handle below the cam has a hard plastic hand grip molded into place. The hand grip has four finger grooves. A 15.6 mm. sling attachment hole lies below the handle opening. Another 15.6 mm. hole provides an attachment point just above the cam. The attachment holes are slightly rounded.

The cam is a plated skeletonized steel casting. The cam radius increases from 46 to 62 mm. over an angle of 37°, giving a 25° cam angle. The cam has number of small conical teeth, but these are not pointed - the teeth look like the side view of a cone. The tooth pattern is (2.3)^2(2). The cam safety is a machined aluminum lever mounted on a 3 mm. roll pin in the same shell channel as the cam. A second spring mounted on this roll pin serves as a safety spring. Normally this spring holds the safety where it blocks the cam from opening. When the end of the safety lever is depressed, the opposite end pivots upwards so that the cam is no longer obstructed.

There are no markings on this ascender.

Comments

Although I am not 100% certain, it appears that the frame of this ascender is anodized. I have not ruled out the possibility that this has a plated or a zinc chromate finish.

The safety on this version is milled, but the shape is more refined than the one on the previous version.

A visible crack on the spine and a missing piece on the rear show that the plastic handle on this ascender is deteriorating with age.

The cam is only 11.6 mm. wide, and there are no washers to keep it centered in the rope channel. It tends to slide toward the frame. leaving a 4.6 mm. gap. This can allow the rope to become trapped between the cam and frame if one is not careful. This would be more likely with thinner and softer-lay ropes.


Version D
(#3486)

Front Rear
Front Rear

Technical Details

Artyom Babin (Артём Бабин) sent me this Chkalov Aviation Plant ascender in 2021.

This version is 221 mm. tall, 99 mm. wide, 29 mm. thick, and weighs 222 g.

Cam faceThe shell is a tall irregular shaped stamping made from 3.7 mm. aluminum alloy sheet metal. A 16 mm. diameter rope channel is formed in the upper portion of one side and a smaller cam channel lies opposite. A hole drilled through both sides of the cam channel accepts a 6 mm. semi-tubular rivet. Both ends of the rivet are rolled; there is no head per se. The cam and cam spring are mounted on this rivet.

The handle below the cam has a hard plastic hand grip molded into place. The hand grip has four finger grooves. A 15.8 mm. sling attachment hole lies below the handle opening. Another 15.8 mm. hole provides an attachment point just above the cam. The attachment holes are well rounded.

The cam is a plated skeletonized steel casting. The cam radius increases from 46 to 62 mm. over an angle of 37°, giving a 25° cam angle. The cam has number of small conical teeth, but these are not pointed - the teeth look like the side view of a cone. The tooth pattern is (2.3)^2(2). The cam safety is a machined aluminum lever mounted on a 3 mm. roll pin in the same shell channel as the cam. A second spring mounted on this roll pin serves as a safety spring. Normally this spring holds the safety where it blocks the cam from opening. When the end of the safety lever is depressed, the opposite end pivots upwards so that the cam is no longer obstructed.

There are no markings on this ascender.

Comments

The cam is only 11.6 mm. wide, and there are no washers to keep it centered in the rope channel. It tends to slide toward the frame. leaving a 4.4 mm. gap. This can allow the rope to become trapped between the cam and frame if one is not careful. This would be more likely with thinner and softer-lay ropes.

The plastic used in the handle is different than that used in the other versions. Like those, it is cracking, showing that it is deteriorating with age.


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